Choosing a custom baseball cap
- Cotton twill and brushed cotton caps are the classic structured look for uniforms and merchandise, including low profile, buckle-back and pigment-dyed washed styles.
- Mesh and sports caps, such as Airtex sports mesh, eco mesh and trucker caps, are lighter and suit outdoor events and running clubs.
- Polyester and microfibre caps are lightweight options for big giveaways, and the Titleist Ball Marker cap suits golf days (see more golf gifts).
- Specialist caps include a 6 Panel Hi Vis cap for site teams (see hi-vis clothing) and a Tom Franks foldable cap printed in full colour.
Embroidered or printed caps
Embroidery is the standard way to brand most caps here. It gives a raised, hard-wearing logo on the front panel. A few styles, such as the foldable cap and cardboard sports cap, are printed in full colour instead, which suits detailed or photographic artwork. Tell us your logo and we’ll recommend a method on the free visual.
Recycled caps and more headwear
For lower-impact headwear, look at the Recycled Repreve, rPET eco twill and Beyond Wolf recycled polyester caps, or browse eco-friendly clothing. For other shapes, see all branded caps and hats, bucket hats and beanies.
Frequently asked questions
What is the difference between 5 panel and 6 panel caps?
A 6 panel cap has a seam down the centre front, while a 5 panel cap has one wide front panel. The 5 panel front gives a larger, uninterrupted area for your logo.
Can you embroider our logo on a baseball cap?
Yes. Embroidery is the default branding method on most of our caps. You’ll see your logo on the cap in a free visual before production starts.
How long do branded caps take?
Caps typically take 2–3 weeks from artwork approval. Several HW styles are available with express production, or browse our express delivery range.
What is the minimum order for custom caps?
Minimums vary by cap and are shown on each product page. If you need fewer than the minimum shown, call us on 01509 501 170.
Do you have recycled baseball caps?
Yes. Options include caps made from recycled Repreve polyester, rPET eco twill and eco mesh, plus several Beyond Wolf caps listed as eco-friendly.
